Hey! This thing is still a Work in Progress. Files, instructions, and other stuff might change!

A little hand, big idea :-)

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Published on October 31, 2011

Description

To those who have emailed me about the lack of files.. I'm updating the files please be patient no one is paying me to do this so progress is slow. My printer is also under repair and it will take some time to test my mods. The reason for the mods are to correct some problems and to back out changes made for the museum challenge as the entry was unsuccessful.

is my first attempt at a printable prosthetic hand. I have yet to finish the forearm and servo mounts... it all takes time. I have uploaded a 60% scale model for two reasons. One it has to fit within the guidelines of a particular competition and secondly it demonstrates the unique ability of 3D printers to rapidly produce the right size part for end use. eg from a child's to a very large man's hand. It also gives the user ability to upgrade or repair at home for a mere fraction of what this type of prosthetic currently costs. If any company or individual is interested in this work feel free to contact me.

Instructions

You will need some fine settings on your printer to print the 60% scale hand. The model pictured is 100% and prints easily with .25mm layers. But for 60% I used 0.18 layer and 0.3mm extrusion width with 12-18mm/s feed rates. For the fingertips you will need to slow it down to 5mm/s feed rate.

After the print finishes you need to cut off the support pads some are circular others are rectangular. I needed them to help keep the print attached to my heated bed.

You will need some fishing line 0.5-0.8mm dia and 1.5-2mm dia self-tapping screws. not easy to get but available, go to a hobby store.
All fingers snap together, you will need a hammer. Rest one phalange on a bench and the other phalange held at 90deg (vertical to bench) line up the pin joint and give it a good wack! They are surprisingly strong if printed with high-density +50%

The wrist and thumb base parts I recommend screwing together for initial assembly, then when it all works well glue and screw it together.

The tips are a separate print because I printed them hollow, 0.3mm wall thickness with soft pliable PLA, any printable plastic will do though. If I get time I intend to design and print finger and palm pieces to give the entire palm a soft but firm grip! The tips should be glued on with super glue.

Once it’s together thread 5 lengths of fishing line through each finger and tie knots in the end to retain them (I'm working on the components to connect these lines to but for now just tie them to rings for your fingers to control the hand). Then you will need some very small rubber bands to set the knuckle tension correctly I used two orthodontic bands on each knuckle. One screw is installed below the thumb ball joint to hold a few rubber bands there also.

The hand should probably be put in a rubber glove to enhance its grip.

I'm working on a mod to include duel tendons that will enhance the movement.

Any questions please ask I'll try and answer ASAP but I can be away for long periods of time.

Updating files be patient
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Hi. are you going to post a file for printing? Rich

Hi, I am a hand amputee looking for a new robotic hand, are you still working on this project? Regards

Would really like to see your concepts James when you get some time.

the files going to be up soon?

Updating files be patient no one is paying me to do this so progress is slow.

This looks great, can't wait to build it!

Thanks James. We do appreciate your work! :-D

Thank you James... sorry, I had not seen that you had put you were updating files on the description.

no files no glory :(

I too came back to print one today. 11/25/11 :(

why there are no more associated files?? I was about to print one!!!

Perhaps some Sugru could enhance the grip and fill out a softer shape around the plastic.

Way to expensive to use sugru for any applications that might need a lot. I recommend Oogoo which is cheap to make no matter the amount. http://www.instructables.com/i...

hello again, I printed out your parts and this is Awesome Thanks. I have a problem I think, The Ball size for the knuckle seam to be Much smaller than the Ball socket in the wrist. I printed the fingers 2 times just in case I did the scale wrong but the same problem is still there. My coworker said he wants to automate it but I wana make sure The print is good before we move to the next level. I guess if I have another question it would be is there supposed to be a large cushion in the joint?

Thanks for the complement. The CAD model and assembly are rather complex and there could be an unrestrained parameter that caused it. But first I would like to know what material you printed it in? Thermal expansion contraction and warping can be a problem. Did the thumb and finger balls come out spherical? I had a small amount of warping that caused me minor problem with the thumb ball but it was oversize in its socket. Does your oversize condition exist on all fingers and thumb joints? Is your printer and profile well calibrated? Mine is generally good to +/-0.15mm. Do the metacarpals connecting ball joints snap together well? My later designs use thin soft felt in the ball joints for both ease of movement and shock absorption but this first iteration was not indented to be that way. If there is enough room you could do that. Or you could sand down the mating surfaces of the wrist parts to reduce the ball size (in one plane). If your business is interested in further development of this design I would be willing to work with you as I
’m currently seeking new employment having left my profession. Sorry you are having some problems. :-[

Great Hand Job!? 8-)

great work. beautiful how our bodies are created and are so intricate in their functioning

Thanks, Yeah exactly this hand is actually modelled my own hand I'm giving everyone a hand haha

Take a look at my final year BSc Robotics video - features tendons, motors and fingertip sensors :) Made it in 2007 :D

http://www.youtube.com/watch?v...

Interesting thanks for sharing. looks like a lot of work. bet you wish you had a 3D printer when you were making it!

Hi, this is a nice project. I'm printing the finger part on the moment! I seem to encounter a problem with the wrist STL file, everytime I slice it in different software, I always encounter a problem with faulty STL. I also tried to download it again, and export it into Blender and reexport. It would a shame to have only the fingers... :(

I checked the file, it appears to be ok, I uploaded a new copy anyway

Thanks for an inspiring submission. I will try to make. I need to get my bot back in service.