Idler end for Rostock
by Johann, published
This part is the top bracket that holds a pair of 8mm smooth rods, two ball bearings, a micro switch (endstop) and a plywood board.
Newer versions of the OpenSCAD source files will be published here: github.com/jcrocholl/rostock
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Now you know I got to ask, for the motor_end and joint, did anything actually change? In other words, does one really have to reprint them, haha.
Thanks for uploading pics of your printed parts. You're right, there's a problem in idler_end.stl in the rostock-2012-05-10.zip file. I have uploaded a new rostock-2012-06-29.zip file which fixes idler_end.stl, motor_end.stl, and joint.stl. All the other STL files are unchanged.
I think the problem was caused by nondeterministic OpenSCAD output for rotate with less than 3 values. So I replaced rotate([x]) with rotate([x, 0, 0]) in all OpenSCAD files, and I think this fixes it.
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Clamp the smooth rod with 16mm M3 screws, washer on the outside, hex nut on the inside. Stainless steel fasteners are recommended.
30mm M8 socket screw holds two 608 bearings (skateboard bearings) followed by two M8 washers, then the printed part, another M8 washer, and a M8 hex nut.
The printed part forces a 2 degree upward tilt for the M8 screw, which will prevent the timing belt from falling off. I like to add a printed plastic flange ring on the outside of the rear bearing.
UPDATE: It's better if you can use a flanged 608 bearing, vxb.com/page/bearings/PROD/F608ZZ works really well, see pictures.
The micro switch is the common ZM series with 9.5mm center distance between the mounting screws. If you use M2.5x12 or similar, they will screw directly into the plastic, no nuts needed.
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