Hey! This thing is still a Work in Progress. Files, instructions, and other stuff might change!

Eric's Wade's Collaborative Dual Feed Extruder

Description

This is a new Extruder with TWO hobbed bolts for extrusion. Two bolts means this is almost unstrippable. You should get fewer Jams and allow more pressure for smaller printheads.

I'm calling this Wades Collaborative Extruder because so many people have added so many great things to the Wades, Without all of you this would not be possible.

Instructions

I've included my CREO PK2 file for your editing fun. Sorry it's got everything in it so it's a bit messy. I'll clean it up later. Also are the .STL's for what it is right now.

Build like other "Wades" variant extruders, but with Dual Hobbed bolts.
There's quite a bit that still needs work.

The new Latch for the top needs a good strong spring in the middle.

The Drive gears need to be matched to the motor gear. I just need to add the STL's and do a little Mods to make the little gear taller. but right now it's setup with an extra nut on the threads to hold the little gear to the herringbone gears. (I didn't make the Herringbone, those were designed by others so I've left that out.)

I need to Mod it for the Makerbot Groovmount. (5mm disc insert)Is Jhead right now.

I need to buy more skate bearings to complete mine for testing.

Concievably this could work for faster printing once it's refined.

If you need any changes or exports please ask, I'm up for anything you want to help with or that you have better ideas for.
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Is it possible to combine this design with this: http://www.thingiverse.com/thi...
Dremel drill bits are easier to get, than hobbed bolts (and cheaper). I've actually searched for dual feed extruder like this.

nobody can open pk2 files unless has creo software..

I am not where I can access FreeCAD right now, but if I remember right, you can import a .stl file into FreeCAD. Then you create an object from the mesh. Then you create a solid from the object. Finally you export the solid using the .iges or .stp format. What you get is a solid with a whole of triangular surfaces (even on the flat sides there will be a lot of faces). This can be imported into a regular 3D CAD program.

if you need more bearings contact me.

OR_ go to
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gt;http://www.ebay.com/itm/270926...
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amp;_trksid=p3984.m1586.l2649.

now as to hobbed bolts must i make some just for this type extruder?

if so what spec's are needed?

Take a look on SeeMeCNC extruder. It is double action too but more simple

I see their extruder drive. it has two Hobbed sections, but one is for 3mm, one is for 1.75mm. either way it only contacts the filiment at 1 location. My Dual Drive extruder contacts the filament in two locations, making it much less likely to strip out. This Dual Drive Extruder supports both 1.75mm and 3mm ABS/PLA.

Excellent. I just did a three stage for Nylon using a similar configuration. Got to get the gears smooth to keep the total mechanical drag down to a minimum. It is definately a powerful "push".

Is there a possiblity you could upload .stp or .igs files?

Thanks

Tried, My "elements" version only allows .pk2 .se2 or .env formats. I can open other types, but apparently that's a big limitation to the Free version of PTC Creo. If .Se2 or .Env will help you I'd be glad to upload.