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Hey! This thing is still a Work in Progress. Files, instructions, and other stuff might change!

Customizer Planetary Gearbox

by chowderhead, published

Customizer Planetary Gearbox by chowderhead Feb 3, 2013

Description

WARNING: I haven't personally printed all these things and it is definitely a WIP - use at your own risk! If the STL doesn't look like it's going to print, it probably won't.

Having said that, this should allow you to make a custom planetary gearbox having a selectable final ratio and other nifty features. The item pictured is a two stage planetary gearbox with a final ratio approaching 30:1 (that works swimmingly, BTW). Single stage gearboxes can be printed, too.

I'll keep playing with the script as suggestions and problems arise and I make no excuses for the ugliness of the code...

Recent Comments

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I'll get the new version of the SCAD up to the github repo (https://github.com/mtu-most) soon. There's most of a 4.62:1 gearbox in the planetary extruder repo. No more Thingiverse for my designs...

I want to convert to 625/M5 to mimic a motor shaft. What needs to be changed to use a different bearing size and output shaft?

Great set ! I'll definitely try to use this when trying to make new geared dual extruder that could have regular M8 hobbed bolt as output. But. I see that there is dimensions for both 608 & 624 bearings and i thought that "module bearing(type=608)" would affect the model... but no. Probably for some obivous reason :) (Im not so expert on scad files...)

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Instructions

02.09.13 - yes, I have no life. More housekeeping and included the ability to choose between NEMA17 and NEMA23 motors. As I have no NEMA23 motor to test with, those who do and print parts for said motor, please let me know if it works or not. Dimensions were pulled from datasheet.

02.04.13 - housekeeping with the script; fixed an error with the 5.45 ratio (sorry).

The parts print best singly, at least on my printers, hence the ability to render single parts in Customizer.

I've included a few ratios that should produce printable components; some tweaking of "Diameter Ring" may be required to get decent sized sun and planetary gears.

Setting "Helix Angle" to zero will produce spur gears, any other value will produce double helical gears (Herringbone). Herringbone gears will probably last longer, work quieter and if a multi-stage gearbox is being built, they self-align in the ring gears, which is a good thing.

"Radius Ring Back" sets the thickness of the ring gear wall.

"Height Motor Pedestal" will set the overall height of the end to which the motor mounts.

"Height Output Mount" does similar to the output end.

Print gears slowly with lots of cooling for best results. Put the planetary gears on a raft to insure their shape remains intact (important with herringbone).

Specifics can be found at thingiverse.com/thing:41876.

Please let me know how it works and what improvements/features would be valuable!

Comments

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MechanizedMedic on Mar 24, 2014 said:

I want to convert to 625/M5 to mimic a motor shaft. What needs to be changed to use a different bearing size and output shaft?

chowderhead on Mar 25, 2014 said:

I'll get the new version of the SCAD up to the github repo (https://github.com/mtu-most) soon. There's most of a 4.62:1 gearbox in the planetary extruder repo. No more Thingiverse for my designs...

juisii on Jan 1, 2014 said:

Great set ! I'll definitely try to use this when trying to make new geared dual extruder that could have regular M8 hobbed bolt as output. But. I see that there is dimensions for both 608 & 624 bearings and i thought that "module bearing(type=608)" would affect the model... but no. Probably for some obivous reason :) (Im not so expert on scad files...)

tetrishead on Feb 8, 2013 said:

Any chance of a Nema 23 version?

chowderhead on Feb 9, 2013 said:

Check it out and let me know if it works.

DFarms on Feb 7, 2013 said:

very cool, ive been waiting for this for a while now, is there any way to make the output faster than the input, i ask because im converting my prusa to use threaded rod all around, but i still want the faster speed.

chowderhead on Feb 9, 2013 said:

Not as easy as adding another motor type, sorry. The trick is in getting an output shaft having a diameter that will fit inside the sun gear (your question requires driving the gearbox from the opposite side). I'll ponder it some and see if I can't work out a solution...

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