Solidoodle Jigsaw Replacement Extruder mk4

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Published on February 6, 2013

Description

Still based on tek's mk1 design and developing the mk2 derivitives of Jeffery Sanders.

Featuring a new quick release hot end system and adjustable x-axis end stop screw. This extruder is even simpler to assemble and requires even less nuts and bolts.

Video demonstration of hot end change:
youtu.be/1w0qsRLDrN4

Instructions

Print all parts at 50% fill or greater for strength.

Tensioner arm may require extra perimeters to eliminate gaps.

Users not wishing to use the quick release system can use the older mk3 retainer as it is more stable.

Instructions can be found here:

soliforum.com/topic/1265/jigsaw-replacement-mk4/

Dimensions in mm.
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Lawsy, I noticed in the SKP there is an extruder fan shroud with PEEK cooling as well as material cooling. Why was it never posted on its own?

Thanks for pointing this out, I modified it for a 40mm fan and posted it. Hoping it works well, printing now.

I have just broke my second acrylic piece, and am currently unable to print. would someone be willing to print this for me. I have a paypal account, just let me know the cost and shipping. Any help would be greatly appreciated.

I printed and installed this...

The top of the hot-end was tweaking the alignment of the lower piece, so I had to do some precision sanding to get it to fit nicely.

Using the acrylic tensioner arm, I was repeatedly getting filament bending out forward of the pinch-roller section, and thus losing 100% traction and killing my prints. The filament feed path just didn't line up properly...

the following adjustments got it working 100%:
1) I had to shift the hobbed pulley forward about half a millimeter.
2) I had to file the back end of the mount point @ the tensioner arm pivot point, and shim up the front with a tine washer, thus shifting the whole tensioner arm forward.
3) took apart the tensioner bearing, and moved one washer from the front to the back of the bearing - shimming the tensioner bearing forward.

With just a few tweaks, Lawsy's masterworks have made my SoliDoodle 1 step closer to being a nice manufacturing-grade machine. You rule!