9 Volt Racer

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Published on November 19, 2010
This thing was Featured on November 19, 2010

Description

Toaster simple autonomous vehicular design (by autonomous I mean "goes forward all by itself" not "navigates its surroundings all by itself"). You will need a DC motor a 9 volt battery and a 9 volt battery connector. Your motor probably won't snap into the motor holder unless it happens to be the PARSIMONIOUS & PETITE MOTOR from American Science & Surplus, but the design should be easy to modify to fit whatever you've got lying around (Yes, I know it's a 6 volt motor hardwired to a 9 volt battery-- trust me it won't blow up).

Instructions

Print out two chassis-lengths, one motor holder, two bumpers, three axels, four wheels and one each of the two gears. Snap bumpers and chassis-lengths together to form the frame. Push motor gear onto dc motor. Insert DC motor into motor holder with wires protruding out the back. Slide motor holder on one axel and motor-gear on another. Slide rear axel (the one with the gear on it) into the holes in the chassis-length farthest from the other two holes. Secure rear axel in place by snapping on wheels. Insert front axel and secure in place with remaining two wheels. Insert middle axel into square center holes in chassis. Glue center axel into place at both ends. Slide motor holder to center of axel and glue in place. Slide rear axel gear along rear axel until it lines up with motor gear and glue rear axel gear into place. You may also want to glue the wheels onto the axels, but if you do it will become permanently un-assembleable.
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Hey there mraiser!

That's really cool. What did you use to create the model? I'd like to change the battery holder and wheels and just tinker!

Mike

This was one of my earliest designs and I created all of the components for it in Blender. I mostly use OpenSCAD these days. The wheels and battery holder from my truckbot design (http://www.thingiverse.com/thi... would probably work with minor modifications and the OpenSCAD files for them are available on that page as well.

I see this only now. Thanks for sharing!!!

Cool design. I am actually working in something similar. My idea is to build a small robot and to keep as many mechanical parts to be printable as possible. I've been working on this for a few days but I am having trouble printing the gears to have a good transform ratio from the motor to the wheels.

What kind of ratio do you want? Have you explored alternate gearings than your typical spur / roman gears?

Planetary gear boxes can give you pretty good ratios in a flat form factor. Worm gears give you a huge ratio and are non-reversible besides (the thread on the worm gear can turn the spur gear easily, but the angle of the thread is such that the spur gear exerts very little rotational force)

And
you could always try a harmonic drive. It requires a flexible material for the part of the gear named the "flex spine" - I don't think even thin gauge ABS will do it, but there's really no way of knowing until someone tries it...

look up "gear" on wikipedia, it has lots of information about gear d
esign and theory as well as examples of lots of different types...

the motor mount should be openscadded

Super awesome design! Zach and I were looking at this and he said, "This thing is what I imagined people would someday use Thingiverse for." Nice work.

Just needs a little idler bracket so you can split an axle, use two motor mounts and two gears to have a skid steer platform.

Of course, that requires the addition of some form of remote control and/or navigation-smarts bolted to the top as well! :-)