by AEMCOEUROPA, published
How to print fully usable wormgear without soluble filling material? Look this....
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Just print two pieces of half-gear, after printing stick with chloroform....(best glue for ABS ) already tested, work well. No need any ballast material, You can make good quality worm gear with one simple reprap printer. ( after You designed, necessary to slice to two half-part in Your CAD software )