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Cupcake Upgrades

by carmiac, published

Cupcake Upgrades by carmiac May 18, 2011

Description

The venerable Cupcake is MakerBot Industries first 3D printer. Over the years a huge number of upgrades for it have been designed and posted on Thingiverse and around the web. This is a collection of the best and most important upgrades for your Cupcake to improve its performance and keep it running well.

Unless otherwise noted, I didn't come up with any of these upgrades . I'm just compiling them into one place.

I need your help! I don't own a Cupcake, so I created this list from perusing Thingiverse and the MBI forums. There are great upgrades out there that are missing because I don't know about them, and some of these might not be the best choice because I can't test them. Help out by letting me know what I am missing or should change

Looking for Thing-O-Matic upgrades? Check out thingiverse.com/thing:6443

CHANGELOG:
5/18/2011 - Initial Release
5/26/2011 - Mendel style outriggers and typos.
6/29/2011 - Added alternate Z wobble arrestor, Z Knob, and Z-Rider

Recent Comments

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Hi all. I was provided the use of an old cupcake (1682, Batch XV) and I am in the process of upgrading it. I experienced the dead DC motor issue almost right away. I fixed it, in the forward direction only, using Ray's MOSFET fix here: http://rayshobby.blogspot.com/...

I have a 40N-m Nema 17 stepper and now I'm looking to print a stepper extruder cold end. thing 5795 is a dead end now and I was hoping someone had a pointer for a good extruder that will fit the cupcake. It has a MK5 in it right now.

Thanks!

Thanks for this!

Might be time for an update maybe add the new 5D shield: http://www.thingiverse.com/thi...

Liked By

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License

Public Domain
Cupcake Upgrades by carmiac is licensed under the Public Domain license.

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Instructions

Filament Drive
The part of your extruder that pushes the plastic

1) The Brutstruder is the classic Cupcake upgrade drive. thingiverse.com/thing:4036
2) Turn your Brutstruder into a stepper extruder with thingiverse.com/thing:6112
3) Make a MK5-style drive that fits your MK3/4 hot end with: thingiverse.com/thing:7564


MK5-Style Stepper Extruder
If you have a MK5 style filament drive, do a stepper upgrade. It will improve your print quality, make it easier to tune for different plastics and provide a major fix to the "dead extruder motor" problem.
Instructions for using a stepstruder with Gen 3 electronics can be found at: wiki.makerbot.com/stepstruder-mk6-with-gen3

You have three major options:
1) A MK6 from Makerbot Industries. Get the upgrade kit if you have a MK5. store.makerbot.com/toolheads/stepstruder.html
2) A Stepper Plastruder from MakerGear. makergear.com/products/plastruder
3) Print your own MK5 adapter plate and gears using thingiverse.com/thing:5795 and instructions at thingiverse.com/thing:5797


Hot End
The hot end of the extruder can be a dangerous place. Lets make it safer.

1) Protect the Thermocouple - softsolder.com/2011/02/06/thing-o-matic-mk5-extruder-protecting-the-thermocouple/

X and Y Axes
Back and Forth, Side to Side

1) Make it easy to remove your XY assembly for upgrades and expermentation with thingiverse.com/thing:4765
2) Make your X rods easier to mount with thingiverse.com/thing:6884
3) Auto-home your X and Y axes with thingiverse.com/thing:6200
4) Easily tension your X axis with thingiverse.com/thing:5899
5) Replace your entire XY assembly to make it lighter, faster, smoother and lower with thingiverse.com/thing:4213
6)Switch to Mendel-style X and Y outriggers to make it faster and smoother with thingiverse.com/thing:4239 and thingiverse.com/thing:3697

Z Axis
Up and Down, with maybe a bit of wibbly-wobbly

1) Oil the rods automatically with thingiverse.com/thing:4774
2) Keep you belt from slipping with thingiverse.com/thing:4729
3) Double the height you can print with extenders! thingiverse.com/thing:4716
4) Completely replace your Z axis to make it stabler, faster and accept MK5-style extruder with a Z rider. thingiverse.com/thing:7954 or thingiverse.com/thing:5586
5) Give yourself an easier time cranking it with thingiverse.com/thing:5960 or thingiverse.com/thing:3234
6) Build a Z-probe to add autohoming like a ToM. thingiverse.com/thing:5905
7) Get rid of some of the wibbly-wobbly with thingiverse.com/thing:2151 or thingiverse.com/thing:3091



Heated Build Platform
The heated build platform is simpler than the ABP and is considered by many the way to go if you want simple raftless printing and thin layers.

1) Make leveling the platform easier with thingiverse.com/thing:6558

Automated Build Platform
The ABP is a cool piece of technology that no other 3D printer has, but it can be a bit finicky.
1) Replace the belt with a less warpy one from thingiverse.com/thing:5648


Chassis
Ah, laser cut plywood... Is there anything you can't do?

1) Give your bot some feet to reduce noise with thingiverse.com/thing:2043 or thingiverse.com/thing:1579
2) Upgrade your endstop triggers with thingiverse.com/thing:1484
3) Replace a broken bearing bracket with thingiverse.com/thing:6853
4) Replace your whole chassis (or any part of it) with thingiverse.com/thing:3285

Electronics and Wiring

1) Give your extruder controller and relay board a nice home with thingiverse.com/thing:6780
2) Connectorize your print heads and X-axis motor. I haven't made a writeup of this yet but all of the wires, including the thermocouple, going to the extruder and the XY assembly should have inline connectors put in them to make maintenance and upgrades easier.
3) Controlling static buildup is very important to long builds or in dry climates. This writeup is for the ToM, but much of it will apply to the Cupcake as well. softsolder.com/2011/01/09/thing-o-matic-mk5-extruder-static-control/

Comments

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apru on Dec 15, 2013 said:

Hi all. I was provided the use of an old cupcake (1682, Batch XV) and I am in the process of upgrading it. I experienced the dead DC motor issue almost right away. I fixed it, in the forward direction only, using Ray's MOSFET fix here: http://rayshobby.blogspot.com/...

I have a 40N-m Nema 17 stepper and now I'm looking to print a stepper extruder cold end. thing 5795 is a dead end now and I was hoping someone had a pointer for a good extruder that will fit the cupcake. It has a MK5 in it right now.

Thanks!

dpdesigns on May 17, 2013 said:

Thanks for this!

onelonedork on Dec 20, 2011 said:

Might be time for an update maybe add the new 5D shield: http://www.thingiverse.com/thi...

sgraber on Jul 11, 2011 said:

I'd also add this to your list: z-crank: http://www.thingiverse.com/thi...

techknight on Jun 9, 2011 said:

Great list! Here are some suggestions:

- MakerBot logo filler http://www.thingiverse.com/thi... (Definitely an upgrade)

- Z-axis adjuster knob http://www.thingiverse.com/thi... (I prefer this to Z-crank designs)

- Pin-free Z-wobble floats http://www.thingiverse.com/thi... (Just one of these without a full wobble arrester kit helped me a lot)

carmiac on Jun 29, 2011 said:

Thanks!

hintss on May 20, 2011 said:

you missed the mendel style Y stages and the mendel style X outriggers (http://www.thingiverse.com/thi.... Also you should make one for mendel upgrades. I made a tag called mendel upgrade parts.

carmiac on May 26, 2011 said:

Added, thanks!

I'll work on the mendel upgrades at some point. Thanks for the tag!

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