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I used Inkscape to make the gears. I did need to go in and clean up the vectors though for the smaller gears... Wood gears are always challenging.

The wood I now swear by is 1/4" Purebond from Home Depot that I purchase in 4x8 sheets and cut down to my laser cutter. I have a 50W Epilog and cut it at 12/95/1300 and I get a nice amber cut with no burn residue on the edges (clean hands!) http://www.homedepot.com/p/1-4-in-x-4-ft-x-8-ft-PureBond-Birch-FSC-332164/202847918#.UZpNditBJQMhttp://www.homedepot.com/p/1-4...