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I think the complete opposite thing happened to me. In my case, I scaled it up to 125% and now the lid is too loose. My scaling up means the gap between the base and lid also increase proportionately, and in your case, scaling down means your gap has also decreased proportionately. I guess the lesson here is don't mess around with a good design, he he he. That is, unless you know what your doing, which I obviously didn't. :P