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I made a replacement for the Chicago Screws. They held up well at the Nova Mini Maker Faire.
There are limited options in the customizer, but they are completely customizable with the .scad files. The ones I made were 3.5mm for the outer sleeve. They are at least good during prototyping. If I made one for someone, I would order the proper screws. But these would be good to check the fit and function.

Fastener (Replacement for Chicago Screw)