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Here in South Africa I found 25mm OD x 2mm wall x 6 metre steel (I want to build a 1m x 1m version) for R93.00, which translates to $8.23 AUSD. I also found the corner block slightly tight. My solution was to scale it up to 103% in my slicer (I use Simplify3D), and it fits perfectly. I don't like drilling or maching PLA - I find it drills/machines really badly/ugly :)