My challenge was to print this Storm trooper helmet at full scale in abs and then finish it to a high standard without using filler, just sand the print down smooth and paint.
I have a small Printrbot LC so I printed it in 16 parts, Thanks Geoffro! Then I bonded the parts using acetone mixed with abs plastic. once it was all glued I applied more acetone abs juice over the whole print to strengthen and smoothen it out.
After many hours of sanding then wet and dry fine sanding it was primed then painted white with rattle cans. I then finished the detail with a flat brush and a fine number 0 brush. I used stencils to paint the blue lines on.
The lenses were from a pair of over sized glasses from the dollar store, It has a very dark tint but still very easy to see out of. the mic's are my own design if you are interested I can upload them.
Over all it needs work in some places, mainly the ears are not great. It seems to show up more in the photos, and I have just noticed I have not painted the black lines on the grey, oops.