This is a replacement headlight switch I modelled for a friend's 2002 F-150, and also fit another friend's F-350. Both have said it works well, however I'm sure some refinements could be made.
According to the parts database cross reference, it should fit the vehicles listed below:
FORD EXPEDITION (1997 - 2002)
FORD F-150 (1997 - 2003)
FORD F-150 HERITAGE 2004
FORD F-250 2004
FORD F-250 SUPER DUTY (2001 - 2004)
FORD F-350 2004
FORD F-350 SUPER DUTY (2001 - 2004)
FORD F-450 SUPER DUTY 2004
FORD F-550 SUPER DUTY 2004
FORD F53 (2006 - 2009)
LINCOLN BLACKWOOD 2002
I used ABS scaled to 102% in order to be accurate to acceptable tolerance. Your machine may vary.
The following settings produced a nice result and relativelty short build time.
No support or raft needed.
.30mm layer height