This is a remix of MasterDarkOnyx's Clone trooper, scaled up to ~6' 2" and converted to wearable pieces.
I did this to use some of the pieces for a Clone Wars Obi Wan costume, but I thought I would do the whole thing.
I didn't chop the files since everyone will have a different size printer. I happen to have a huge one and can print most of the parts in one or two pieces.
I included the Meshmixer file I worked off of, in case any one wants to mess with it.
I'm still finishing the pieces so I'll update this.
I tried mixing spackle with water to get a pancake batter consistency and brushing it on to fill the grooves. We'll see how that works out.
I'm also going to try a spray on filler/ primer.