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Summary
If you\'re like me, you were smitten with envy when the Thing-o-matic was announced; if you\'re even more like me, you can\'t really afford it (yet). I designed this as a way to retrofit some of the new functionality into the cupcake - specifically the faster, lead-screw based Z-movement and Z-shafting to improve print quality. With any luck, this mod and the 4th generation electronics will bring the cupcake into the same class of build quality as the Thing-o-matic, if in a reduced build size/poor cousin kind of way. And I really mean reduced build size - this Z-stage cuts about 45mm off the available height, so be warned.
NOTES:
1) I specified a 1/4\"-16 acme screw, 152.5mm in length. The length will depend on exactly how you mount the screw and coupler on your motor. I think the Thing-o-matic uses 1/4\"-20 precision acme screw, but I wasn\'t able to find a cheap hex nut for that, and all the flanged nuts I found were pricey and needed machining for a bolt pattern. Consequently, I went for the 1/4\"-16, but once Makerbot releases the documentation maybe it can be switched. It would be best to use whatever they\'re using. The length will also be shorter if you're using either a HBP or conveyor.
2) For this to work your extruder has to be mounted 180 degrees from the stock configuration - in other words, with the motor in front.
EDITED TO ADD:
Version 2 of this thing is here: http://www.thingiverse.com/thing:4259
I've also uploaded modified top and middle profiles with dedicated .25" holes for the Z-rods, for those hardcore cupcakers who want a fully lasercut setup.
I've also uploaded a printable Z-motor spacer block and shaft coupler.
Instructions
1) Purchase all parts/lasercut all profiles
2) print four of the rod holders
3) Assemble just as you would any makerbot-style assembly, using M3X0.5 x 14mm SHCS and suberglue/hot glue for the bearings
4) Disassemble your cupcake and install the new Z-stage
5) Fiddle with the machine profiles to get it to work right
6) Revel in your glory!

































